Search
Close this search box.

Zinc Alkyldithiophosphate

Zinc Alkyldithiophosphate plays a crucial role in the world of lubricants as a highly effective anti-wear additive. Its versatile properties make it a valuable component in a wide range of lubricant formulations, including greases, hydraulic oils, and motor oils. In yard care equipment and lawn maintenance, Zinc Alkyldithiophosphate finds its way into oils and other fluids used in lawnmowers and similar equipment. Its anti-wear capabilities contribute to reducing friction and wear in engine components, ensuring smooth operation and extended equipment life.

Zinc Alkyldithiophosphate

Organophilic Clay For Oil Drilling Mud

Lorem ipsum dolor sit amet, consectetur adipiscing elit. Sed auctor turpis eu arcu sagittis, id sagittis justo suscipit.

Organoclay For Solvent Based Paint

Lorem ipsum dolor sit amet, consectetur adipiscing elit. Sed auctor turpis eu arcu sagittis, id sagittis justo suscipit.

Organoclay For Water Based Paint

Lorem ipsum dolor sit amet, consectetur adipiscing elit. Sed auctor turpis eu arcu sagittis, id sagittis justo suscipit.

Organo Bentonite For Grease

Lorem ipsum dolor sit amet, consectetur adipiscing elit. Sed auctor turpis eu arcu sagittis, id sagittis justo suscipit.

Organoclay For Cosmetics

Lorem ipsum dolor sit amet, consectetur adipiscing elit. Sed auctor turpis eu arcu sagittis, id sagittis justo suscipit.

Organoclay For Inks

Lorem ipsum dolor sit amet, consectetur adipiscing elit. Sed auctor turpis eu arcu sagittis, id sagittis justo suscipit.

Wax Emulsion for Drilling Fluid

Wax emulsion can not only be used in drilling mud, but also widely used in the fields of coatings and inks, paper and packaging, and plastics.

In the textile and leather industries, it is used as a wear-resistant agent, lubricant, and matting agent, while the use of wax emulsion in leather can give it a better feel and can prevent stains and protect it.

It can be said that the application of wax emulsion is extremely wide.

In addition to the applications we mentioned above, it can also be applied to the ceramic industry, concrete maintenance and sealing industry, as well as adhesives, sealants, and cosmetics.

Wax Emulsion for Drilling Mud

Wax Emulsion

Wax emulsion is used in drilling mud. The first role it plays is to protect the stability of the well wall, and to play a role in lubrication and reducing resistance. At the same time, it can effectively reduce its filtration loss and protect the reservoir.

The reduction of filtration loss is mainly because drilling fluid is more likely to lose drilling fluid, which affects the stability of the well body.

Therefore, we use wax emulsion to seal the gaps in the formation and form a more resilient membrane, so that the pressure membrane of the well wall is not easy to be broken.

zinc dialkyldithiophosphate

ORGANOCLAY:  

Our Five-Star Treatment Media

Your first choice for removing organic contaminants from water or sediment, the ORGANOCLAY product range provides formulations to meet almost any adsorption application.

Used and trusted worldwide, it’s proven to work efficiently and effectively.

A little goes a long way – and reduces costs

ORGANOCLAY’s substantial adsorption capacity not only reduces necessary cap thickness compared to a conventional sand cap but can also extend cap life—in some circumstances, for years—and reduce overall costs.

Because ORGANOCLAY can be used as a pre-treatment to Granular Activated Carbon (GAC), ORGANOCLAY can increase overall efficiency by preventing surface pores in GAC from blinding.

The ORGANOCLAY Product Range

Powerfully adsorbant ORGANOCLAY is available in multiple formulations to best mitigate water and sediment contamination in a variety of specific conditions:

ORGANOCLAY: Our coarsest grain media, ORGANOCLAY is a larger and denser version of ORGANOCLAY CP-200 to aid in settling through the water column. When used for sediment capping, ORGANOCLAY can be placed hydraulically or mechanically.

Applications:

Sediment Capping

Organoclay_Sample_Shot

ORGANOCLAY : A proprietary granular filtration media that reliably adsorbs oils and similar organics from water. It is a brown and black mixture of 30% active ORGANOCLAY and 70% anthracite filter media, which allows for maximum utilization of the large sorption capacity of ORGANOCLAY without excessive pressure build-up in the column. When used as an in-series filtration media prior to an activated carbon vessel, ORGANOCLAY  extends the life and adsorbency of the activated carbon by removing larger molecular organics before they reach it. It also lowers the overall operating cost relative to using activated carbon alone. ORGANOCLAY can also be used in standalone mode to treat oil-contaminated water and stream condensates.

Applications:

Groundwater Pump-and-Treat

Sediment Dewatering Treatment

Organoclay

ORGANOCLAY: In addition to adsorbing non-aqueous phase liquids  and dissolved low-solubility organics, specially-formulated, sulfur-impregnated ORGANOCLAY sequesters mercury (Hg0, Hg+1 and Hg+2) and arsenic (As+5) from water. Ideal for groundwater pump-and-treat or sediment dewatering treatment, ORGANOCLAY can also be used in soil or sediment solidification/stabilization or as an additive to Portland Cement.

Applications:

Groundwater pump-and-treat

Sediment dewatering treatment

Solidification/stabilization

ORGANOCLAY CP-199: Our second finest grain media, ORGANOCLAY CP-199 features high adsorption capacity of oils, greases, and other NAPL. When used as an in-series filtration media prior to an activated carbon vessel, ORGANOCLAY CP-199 extends the life and adsorbency of the activated carbon by removing larger molecular organics that can cause fouling. ORGANOCLAY CP-199 also works as a standalone treatment media to treat oil-contaminated water and stream condensates.

Applications:

Organophilic Filtration Media

Bulk Sediment Capping

Solidification/Stabilization additive

Organoclay_Sample_Shot

ORGANOCLAY CP-200: Our second coarsest grain media, ORGANOCLAY CP-200’s particle size aids in settling through the water column when placing a bulk active in-situ sediment cap. ORGANOCLAY CP-200 is also your best match for intermixing with coarse inert soil for use of a Permeable Reactive Barrier (PRB).

 

 

 

Applications:

 

Bulk Sediment Capping

Permeable Reactive Barrier (PRB)

Organoclay_Sample_Shot

ORGANOCLAY  199: Our finest-grain media, ORGANOCLAY  199 features medium adsorption of oils, greases, and helps stabilize organics for increased solidification of treated soils and sediment. ORGANOCLAY  199 is for use in soil or sediment solidification/stabilization or as an additive to Portland Cement.

 

 

 

Applications:

 

In Situ Solidification

How it does it

The ORGANOCLAY product line is a range of proprietary adsorption media that is highly effective in removing oils, greases and other high molecular weight, low solubility organic compounds from aqueous streams. ORGANOCLAY products are specialty sorbents, altered to an organophilic state making them attractive to organic molecules.

 

 

Camp Shinning – Pioneer and leader in environmental remediation

Camp Shinning is the leader and pioneer in cutting-edge environmental remediation solutions. Around the globe, our innovative teams of clay mineralogists, chemists, and polymer scientists transform ordinary minerals into extraordinary technology to solve day-to-day problems worldwide.

 

 

Organoclay is an organically modified phyllosilicate, derived from a naturally occurring clay mineral. By exchanging the original interlayer cations for organocations (typically quaternary alkylammonium ions) an organophilic surface is generated, consisting of covalently linked organic moieties. The lamellar structure remains analogous to the parent phyllosilicate.

 

Separation of the layers due to ion exchange, from the initial interlayer spacing of as little as 3 Å in the case of Na+ cations to the distances in the range of 10–40 Å as well as the change of chemical character of the clay surface, allows the in-situ polymerization or mixing with certain polymers to obtain what is known as nanocomposite. When ordered aluminosilicate sheets are lying parallel to each other, separated with polymer chains of certain type, the system is classified as intercalated nanocomposite. If separation of the layers is so significant, that they are no longer lying opposite to one another, but randomly ordered, then one get the exfoliated nanocomposite.

 

Applications

Owing to its large surface area together with hydrophobic chains emerging from the clay surface, organoclay can be used to remove oil from water. It is also applied as a component in paint formulations or as a viscosifier for oil-based drilling fluids.

 

It can be used in polymer chemistry as a nucleating agent.

What is Organoclay?

How Organoclay is Used and the Benefits

 

Organoclay is a naturally occurring material that is commonly used in water treatment. Organoclays are well known for their high removal rate of oils and other hydrophobic compounds in water. The media is a naturally occurring mineral (commonly zeolite, bentonite clay, or a smectite mineral) which is chemically alternated to create a unique surface on the mineral. Camp Shinning’s organoclay is a zeolite based organoclay which has does not swell upon exposure to water.

 

How does Organoclay Work?

Camp Shinning alters zeolite with a surfactant bilayer that enhances the media’s ability to remove pollutants. The surfactant bilayer is created when a quaternary amine or surfactants is added to the mineral to modify the surface commonly referred to as surface-modified-zeolites (SMZ). By modifying the surface, we create a strong affinity with either cations (positively charged ions, i.e. dissolved metals) or anions (negatively charged ions, i.e. phosphate, nitrate). The bilayer that contains hydrophobic chains will capture non-polar organics such as benzene.

 

Illustration of How Organoclay Works

How is Organoclay Used?

Organoclays are used in various industries including remediation, water treatment, soil treatment, in polymer chemistry, in paints as a thickening agent, grease, inks, oil drilling fluids, rheological products, cosmetics, and many more commercial and industrial applications.

 

What are the Benefits of Using Organoclay?

Versatile installation — Load the media in standalone units, post-treatment, or pre-treatment units. To learn more about these systems on our Water Filtration Systems Page.

 

Cost Savings — Organoclay is an economical alternative to other treatment technologies such as resins or Granular Activated Carbon (GAC).

 

Increase Efficiency — Organoclays will decrease the loading on other treatment systems and increase the life of capital equipment.

 

Storage — Organoclays have a long shelf life and require dry ambient environments.

 

Handling — Organoclays are safe and easy to use.

 

How is Organoclay Used in Water Treatment?

CP-200 Liquid Phase, Pure Organoclay

Organoclays are used in industrial and commercial water treatment such as:

Condensate Treatment Systems: Condensate treatment is part of every power plant, refinery, chemical manufacturer, and any facility that uses stream. Typically, the condensate is recycled back into the boiler feed water where it is routed through boiler tubes for continued boiler use.

 

Recycling condensate is a common practice which decreases the amount of water disposal but can be costly if not designed correctly. By not treating the condensate that goes back into your boiler feed water you are introducing high concentrations of pollutants that came off leaking pumps, valves, and piping to your boiler tubes. When these pollutants (hydrocarbons and minerals) are introduced to the boiler tubes they will deposit on the surface which will reduce the heat transfer and overall reducing the boiler efficiency.

 

Camp Shinning’s works with condensate treatment manufacturers and users on providing a specialty blend of filter material for treating the pollutants that are commonly found in condensate. The condensate treatment blend of filter media uses organoclay and activated carbon to trap the contaminates in its’ pore structure.

 

 

Process Water Reuse Systems: Leaking pipes, valves, vessels, or inefficient processes can leave process water tainted with low concentrations of pollutants. These pollutants over time can lead to hazardous water that needs to be hauled off site for treatment. A common use of organoclay is to treat process water onsite in a vessel to reuse the water instead of discharge it or accumulate it and haul it off-site as hazardous waste. Tainted water can lead to downtime of capital equipment and hefty bills for hazardous waste disposal. Examples of process water treatment systems might include the wash water that is used in a metal plating facility, or batch water that has low concentrations of acrylic paint thinner. Simply installing a vessel of organoclay in a process water loop can significantly reduce planned and unplanned downtime.

 

Organoclays are used in remediation projects such as:

Groundwater Treatment: Pump-and-Treat Systems are typically implemented when groundwater is contaminated. For pump-and-treat systems, the water is typically pumped out of the ground into a large vessel. The large vessel or series of vessels is filled with a filter media (i.e. granular activated carbon, organoclay, resin) that removes any pollutants of concern such as heavy metals or oil. The water is then put back into the ground. Pump-and-treat are cost-effective designs for treating water if you select the most appropriate filter media to target your pollutants.

 

Sediment Capping: Capping, also known as permeable reactive barrier  , is an in-situ remediation technology that typically follows dredging operations. Organoclay is used in sediment capping due to its’ ability to isolate contaminated sediment from a surrounding aquafer or aquatic system. It is a cost-effective material for capping as it has strong affinity for removing high molecular weight polycyclic aromatic hydrocarbons (PAHs), polychlorinated biphenyls (PCBs), and heavy metals.

 

Stormwater Treatment: Organoclay is used to improve water quality in stormwater runoff. Typically, pollutants found in stormwater are monitored by state regulators to ensure we have clean lakes, rivers, oceans and wetlands

 

Learn more about how Organoclay is used in water treatment.

Rheological Additive for Solvent Base System

CP-200 is an organic derivative of bentonite clay act as Rheological additive in low to high polarity systems. Such as Ketones, Glycol, Alcohol, Esters and Ethers, includes Polar System with some Aromatic Solvents.

Properties & Markets

Paints & Coatings : A small addition of ORGANOCLAY can greatly enhance the rheological properties of the paint system. These properties prevent pigment settling and sagging on vertical surface to ensure the proper thickness of the coating is applied. They also ensure good leveling for the removal of brush marks.

Storage stability is guaranteed even with high temperatures. ORGANOCLAY confer water resistance and structure reinforcement with no adverse effect on adhesion and solvent relese. Gloss is minimally affected due to the low levels of addition. ALL ORGANOCLAY are used widely in a vast range of solvent based paint systems

Architectural Paints : Undercoats, Primers, Semi-Gloss, Gloss and Wood Stains

Industrial Coatings : Air Drying, Stoving Enamels, Epoxies, Esters, Urethanes, Vinyls, Acrylics, Anti-Corrosive, Automotive, Bitumionous, Coil, Road Marking, Underbody Car Coatings, Nitro Cellulose and Chlorinated Rubber.

Printing Inks : With the correct ORGANOCLAY, is possible to adjust the consistency of printing inks to the desired values, avoiding pigment sedimentation, providing good color distribution obtaining desired film thickness, reduction in misting, control of track, water pick up and dot gain control. ORGANOCLAY are used in much letterpress, lithographic and offset ink.

Lubricating Greases : Thickening lubricating oils with ORGANOCLAY can produce specialty high temperature resistant lubricating greases. ORGANOCLAY also gives good working stability and water resistance to the greases. Such greases are typically used for lubrication in foundries, mills and on high speed conveyors. Other greases can be manufactured for other industries such as agriculture, aviation, automotive and mining.

Cosmetics : The performance of cosmetics is enhanced by the use of ORGANOCLAY and they allow good colour retention and coverage for nail lacquers, lipsticks and eye shadows. They have been tested to be non-irritant for both skin and eye contact.

Food Contact Applications : ORGANOCLAY are used as thixotropic agents in coatings that come into contact with food. They are also used as fillers in plastic food containers. They are acceptable under current EEC legislation on food contact additives.

Drilling Fluids : ORGANOCLAY are used extensively in drilling fluids throughout the world. They are used to suspend the heavy sealing agents, normally barytes and carry the cuttings back to the surface. They also play an important part in lubricating the drill. ORGANOCLAY can also be used as fracfluids, where the gelling ability of them is used to seal rock fractures in the bore hole.

Nanofiller for Plastic : Highly purified organoclays because of their particle size and chemical structure have the unique ability to be able to function in a wide range of monomers and polymers. The resulting properties of polymers, compounded with these unique organoclays include :

  1. Increased Modular Strength without Sacrificing Impact Resistance
  2. Improved Gas Barrier Properties
  3. Increased Solvent and Heat Resistance
  4. Improved Fire Retarding Properties

The combination of these improved properties, convenient processing and relative low costs, makes nano composites a tremendous commercial opportunity as they are superior alternatives to the current fillers used in polymer systems.

 

Hectorite and Bentonite based organoclay grades

Optimum activation of organoclays by ideal organoclay for highest effectivity

 

 Correct activation for highest efficiency

❖ Optimum shear applied for proper delamination

❖ Correct use of polar activator for conventional grades

❖ Right order of addition for best processing result

organoclays can be optimized by improved process parameters including a review of the process temperature.

However, temperature control during organoclay dispersion in solvent based systems is not as important as with e.g.

organic thixotropes.

Various methods used in manufacturing formulations and procedures sometimes suffer in efficiency when order of addition and mixing conditions are less than optimum.Further, the effects of solvent resin temperature on process development and final results will be discussed.

organoclay materials are based on either

bentonite or Hectorite, both minerals from the smectite group. They consist of microfine platelet stacks that, due to their mineralogical structure, expand in water in their natural form. In order to make them compatible with non-aqueous media such as organic solvents, however, it is necessary to modify the surface of their silicate plates with quaternary ammonium compounds.

The choice of this modification and processing conditions also plays an important role in the practical applicability and performance capabilities of the finished end systems. The resulting organoclay will be dried and milled to achieve a powdered material.

To be most rheologically effective, the size of the individual platelets and the total combined edge length following their successful activation is decisive.

the Hectorite platelets are significantly smaller than the bentonite ones, the resulting edge length per gram of silicate in the Hectorite is much larger.

This makes Hectorite additives able to build up a much denser and more rheologically effective network. In order to be activated, organoclays must first be exposed to high shear forces over a defined swelling period.

What is organophilic clay?

Organophilic clay is a type of clay that has been chemically modified to be compatible with organic solvents and non-aqueous systems. It’s a viscosifier and gelling agent used in various applications, including drilling fluids, paints, and cosmetics.

 [Drilling Fluids]

Clay minerals whose surfaces have been coated with a chemical to make them oil-dispersible. Bentonite and hectorite (plate-like clays) and attapulgite and sepiolite (rod-shaped clays) are treated with oil-wetting agents during manufacturing and are used as oil-mud additives. Quaternary fatty-acid amine is applied to the clay. Amine may be applied to dry clay during grinding or it can be applied to clay dispersed in water. The latter process is much more expensive, requiring filtering, drying and other manufacturing steps. Organophilic bentonite and hectorite, “bentones,” are used in oil muds to build rheology for cuttings lifting and solids suspension. They also contribute to low-permeability filter cake. Organophilic attapulgite and sepiolite are used in oil muds strictly to build gel structure, which may not be long lasting due to shear degradation as the mud is pumped through the bit.

CP-2 organophilic clay is a viscosifier and gelling agent used in VERSA oil-based and NOVA synthetic-based systems. This amine-treated bentonite is used to increase carrying capacity and suspension properties, providing support for weighting agents and improved cuttings removal. CP-2 viscosifier also aids in filtercake formation and filtration control.

Applications

CP-2 viscosifier is proven effective in drilling, coring, workover and completion fluids. The product is also effective in specialty applications such as casing packs, packer fluids and spotting fluids. Good agitation and sufficient shear are required to develop viscosity when using CP-2 viscosifier to build fresh mud.

 

Typical concentrations range from 2 to 10 lbm/bbl [5.7 to 28.5 kg/m3] for most drilling fluid applications, depending on the base fluid and system requirements. Mineral oils generally require higher concentrations than diesel oils. CP-2 viscosifier will not fully yield by the shear and temperature exposure in a mixing plant or mud pit. Care should be taken not to overtreat with CP-2 viscosifier until the fluid has actually circulated through the well. For system maintenance, CP-2 viscosifier should be added as needed to maintain the flow properties and gel strengths in the desired ranges. Specialty applications such as packer fluids and casing packs typically use concentrations in the 10 to 15 lbm/ bbl [28.5 to 43 kg/m3] range.

 

Advantages

Provides gel structure and viscosity for the suspension of weight materials

Increases viscosity for improved hole-cleaning capacity

Improves filter-cake quality and filtration characteristics

Effective gelling agent in casing packs and packer fluids

Toxicity and handling

Bioassay information is available upon request. Handle as an industrial chemical, wearing protective equipment and observing the precautions described in the safety data sheet.

 

Packaging and storage

CP-2 viscosifier is packaged in 50-lb [22.7-kg] multiwall paper sacks. Store in a dry, well-ventilated area. Keep container closed. Store away from incompatibles. Follow safe warehousing practices regarding palletizing, banding, shrink-wrapping, and stacking.

 

So far I’ve had no luck finding organophilic clays like CP series in China apart from one drilling company that wanted upwards of $200 for a 25Kg bag of oil drilling product. I did a trawl of online patents to see how hard the stuff is to make.

 

Both these chemicals are used in fabric softeners and are available as industrial chemicals. Buying the bentonite and the surfactants above might be a bit more common compared to bentone in countries that don’t drill for oil much.

 

Is it going to be easy to buy these industrial surfactants than Bentone?, probably is if you can find an industrial chemical supplier who’ll sell you less than a 200 litre drum.

 

Organophilic Clay

Organophilic clay is a wet process improved viscosifier and gelling additive, derived from a naturally occurring clay mineral.

Feature

Organophilic clay has good performance efficiency in diesel, mineral oil and synthetic Oil; It can effectively suspends weighting materials and other solids, maintains suspension over a wide temperature range.

 

Application

Organophilic clay is a self-activating gallant offering rapid yield development, high gel strengths, and increased efficiency.

Zinc Alkyldithiophosphate

Zinc Alkyldithiophosphate

Zinc Alkyldithiophosphate, commonly referred to as ZDDP, is a powerful antiwear agent widely used in machine lubricants. It is formed when zinc is bound to the anion of a dialkyldithiophosphoric salt. This unique chemical composition gives ZDDPs their distinctive straw-yellow to green appearance, whether in solid or liquid form, along with a sweet, alcohol-like odor.

When used as a lubricant additive, Zinc Alkyldithiophosphate exhibits outstanding anti-wear and anti-oxidation performance. These properties make it highly effective in protecting metal surfaces from wear and corrosion. Upon application, ZDDPs form a protective chemical film on the metal surfaces, preventing direct contact and reducing friction, thereby extending the life of the machinery and enhancing its performance.

One of the main challenges associated with zinc-containing additives is the potential formation of organometallic compounds, such as diethylzinc. However, when used responsibly and within recommended concentrations, Zinc Alkyldithiophosphate remains a safe and reliable choice for improving lubrication and preventing metal degradation.

Due to its exceptional performance, Zinc Alkyldithiophosphate finds extensive application in various lubricant formulations, ranging from automotive and industrial machinery to marine and aerospace applications. Its versatility and effectiveness have made it a staple additive in the lubricant industry.

 

Chemical Identifiers

Zinc Alkyldithiophosphate is a chemical compound with the molecular formula O4P2S4Zn3 and a molecular weight of 450.4 g/mol. It is also known by various synonyms, including Zinc dithiophosphate, Phosphorodithioic acid zinc salt, and Phosphorodithioic acid zinc salt. The compound is identified by the CAS number 19210-06-1, which is used for accurate and standardized referencing in chemical databases and regulatory processes.

Zinc Alkyldithiophosphate falls under the category of metallic salts of phosphates. As a metallic salt, it possesses valuable properties that are essential in various industrial applications, especially as an additive in lubricants and greases. Its anti-wear and anti-oxidation properties make it a highly sought-after component in lubrication formulations, ensuring improved machinery performance and metal protection.

 

Physical Properties

Zinc Alkyldithiophosphate, in its physical state, presents as a distinct dark-colored viscous liquid accompanied by a mild odor. This unique appearance and smell make it easily identifiable among other compounds. Moreover, one of its key attributes is its insolubility in water, and it exhibits a slightly lower density than water.

Zinc, on the other hand, is a metallic element with the atomic number 30, and it is commonly found in nature as the mineral sphalerite. While excessive zinc can be harmful, in smaller amounts, it plays a crucial role as an essential element for life. Zinc serves as a cofactor for more than 300 enzymes, facilitating various biochemical reactions in the body. Furthermore, it is a vital component found in numerous transcription factors, which regulate gene expression and play a role in cellular processes.

As a part of Zinc Alkyldithiophosphate, zinc’s unique properties contribute to the compound’s effectiveness as an antiwear agent and an essential additive in lubricants. The ability of zinc to form protective chemical films on metal surfaces enhances lubrication efficiency, reduces friction, and prevents wear and corrosion. This makes Zinc Alkyldithiophosphate a sought-after component in lubrication formulations, ensuring prolonged machinery life and improved performance in various industries.

 

Use and Manufacturing

 

Beyond lawn care, the compound is utilized in various automotive fluids to enhance performance and protect critical components. Power steering fluids, transmission fluids, brake fluids, and fuel injector cleaners all benefit from the addition of Zinc Alkyldithiophosphate. In power steering and transmission systems, it helps prevent wear on gears and bearings, ensuring optimal performance. In brake fluids, it aids in protecting brake components and promoting smoother operation. Additionally, it is used in gas treatments and leak stoppers to improve fuel efficiency and maintain the integrity of engine seals.

Both petroleum-based and synthetic engine lubricants rely on Zinc Alkyldithiophosphate to boost their anti-wear and anti-oxidation properties. In combustion engines, the additive forms a protective film on metal surfaces, minimizing metal-to-metal contact and reducing friction, ultimately prolonging the life of critical engine parts.

The manufacturing process of Zinc Alkyldithiophosphate involves the synthesis of zinc dialkyldithiophosphate salts, typically through chemical reactions. Manufacturers carefully control the composition and concentration of the compound to ensure it meets the desired specifications and quality standards for various lubricant applications.

 

Hazards

Zinc Alkyldithiophosphate, while an effective anti-wear additive in lubricants, poses certain hazards that require careful handling and usage. Understanding these potential risks is vital for ensuring safe practices in various industries where this compound is utilized. Inhalation of Zinc Alkyldithiophosphate can be harmful, causing respiratory tract irritation, which may result in nausea or dizziness. Therefore, proper ventilation and the use of respiratory protection are essential when working with this compound.

Direct contact with Zinc Alkyldithiophosphate can lead to skin and eye irritation. It is crucial to wear appropriate protective gear, such as gloves and safety goggles, to minimize the risk of exposure and prevent irritation. In extreme situations, burning or thermal decomposition of the compound can produce toxic gases and fumes. Consequently, it is crucial to store and handle Zinc Alkyldithiophosphate in well-ventilated areas away from potential ignition sources.

Moreover, repeated and prolonged contact with oils containing Zinc Alkyldithiophosphate may lead to health issues, such as fibrotic nodules, lipid pneumonia, and lipid granuloma. Proper hygiene and safety measures, including using protective clothing and practicing good personal hygiene, are essential when dealing with oil-based materials. Individuals who frequently come into contact with oils or lubricants may also experience skin conditions like oil folliculitis and oil acne, arising from chemical irritation and mechanical plugging of hair follicles. These issues can be minimized through regular cleaning and minimizing prolonged skin exposure.

 

First Aid Measures

In the event of contact with Zinc Alkyldithiophosphate, quick and appropriate first aid measures are crucial to mitigate potential health risks. If the compound comes into contact with the eyes, immediate action is needed. Flush the eyes with water while holding the eyelids open for at least 15 minutes. If the person wears contact lenses, they should be removed after the initial flushing. Seek immediate medical attention to assess any eye-related symptoms or complications that may arise.

For skin contact, wash the affected area with water immediately and remove contaminated clothing and shoes. If symptoms develop, seek medical attention promptly. To remove the material from the skin, consider using a waterless hand cleaner, mineral oil, or petroleum jelly before washing the area with soap and water. Discard contaminated clothing and shoes, or thoroughly clean them before reuse to prevent further exposure.

If Zinc Alkyldithiophosphate is ingested, do not induce vomiting. Instead, seek medical advice as a precautionary measure. For inhalation exposure to excessive levels of the compound, move the exposed person to an area with fresh air. If coughing or respiratory discomfort occurs, immediate medical attention is necessary.

In case of potential exposure to hydrogen sulfide (H2S) gas during an emergency, wear an approved, positive-pressure air-supplying respirator. If someone is exposed, move them to an area with fresh air and provide artificial respiration if needed. Seek immediate medical attention for further evaluation and treatment.

 

Handling and Storage

Zinc Alkyldithiophosphate is a valuable chemical compound used as an anti-wear additive in lubricants. However, it requires cautious handling and storage to minimize potential hazards. To maintain the compound’s stability and safety, it should be stored away from heat, sparks, and flames in a dry area with moderate temperatures. Ensuring the container is tightly closed when not in use prevents exposure and contamination.

When dealing with Zinc Alkyldithiophosphate, personal protective measures are crucial. Workers should avoid direct contact with the compound by wearing protective gloves and clothing. If dust, vapors, or mists are present, respiratory protection is recommended to prevent inhalation-related risks.

To prevent potential hazards from electrostatic charges, all handling equipment should be properly grounded. Grounding ensures that any accumulated static electricity is dissipated, reducing the risk of fire or explosions during handling.

 

Stability and Reactivity

Zinc Alkyldithiophosphate is a stable chemical compound, widely used as an anti-wear additive in various applications. However, it is crucial to be aware of its reactive properties to ensure safe handling and storage. The compound may gradually release hydrogen sulfide (H2S) if subjected to temperatures of 185°F (85°C) for an extended period. Therefore, avoiding excessive heating is essential to prevent potential hazards associated with H2S exposure.

A significant advantage of Zinc Alkyldithiophosphate is its non-polymerizing nature, meaning it will not undergo hazardous polymerization reactions. This characteristic enhances its stability and safety during handling and storage. To maintain the compound’s integrity, it is essential to avoid contact with strong acids or strong oxidizing agents such as chlorates, nitrates, and peroxides. These substances could potentially react with Zinc Alkyldithiophosphate, leading to adverse effects or chemical instabilities.

To prevent risks of ignition or combustion, it is vital to steer clear of heat, flames, sparks, and other potential sources of ignition when handling or storing Zinc Alkyldithiophosphate. Taking these precautions can help mitigate the risk of accidents or fires. The decomposition of Zinc Alkyldithiophosphate initiates at temperatures around 176°F (80°C). Therefore, maintaining temperatures below this threshold is crucial in preserving the compound’s stability and avoiding decomposition-related hazards.

In the event of fire or thermal decomposition, Zinc Alkyldithiophosphate can release various compounds, including hydrogen sulfide, oxides of sulfur, oxides of phosphorus, oxides of carbon, water vapor, and undetermined aliphatic fragments like alkylmercaptans and dialkylsulphides. These decomposition products underscore the importance of safe handling and storage practices to prevent unintended reactions.

Zinc Alkyldithiophosphate

Let’s work together

Get in touch today and receive a complimentary consultation.

Scroll to Top